{"id":7786,"date":"2024-07-04T12:40:08","date_gmt":"2024-07-04T04:40:08","guid":{"rendered":"https:\/\/www.sogaworks.com\/blogs\/"},"modified":"2024-09-02T16:12:23","modified_gmt":"2024-09-02T08:12:23","slug":"urethane-casting-explained","status":"publish","type":"post","link":"https:\/\/www.sogaworks.com\/fr\/blogs\/urethane-casting-explained\/","title":{"rendered":"La coul\u00e9e d'ur\u00e9thane expliqu\u00e9e : Tout ce qu'il faut savoir"},"content":{"rendered":"

Introduction \u00e0 la coul\u00e9e d'ur\u00e9thane<\/h2>\n\n\n\n

Le moulage en ur\u00e9thane, un processus qui consiste \u00e0 verser de la r\u00e9sine polyur\u00e9thane liquide dans un moule et \u00e0 la laisser se solidifier, offre une m\u00e9thode polyvalente pour cr\u00e9er des pi\u00e8ces aux d\u00e9tails et aux g\u00e9om\u00e9tries complexes. Le processus commence par la fabrication d'un mod\u00e8le de base, qui est g\u00e9n\u00e9ralement fabriqu\u00e9 par impression 3D ou par usinage CNC, autour duquel un moule est construit \u00e0 l'aide de mat\u00e9riaux tels que le silicone ou le caoutchouc d'ur\u00e9thane. La r\u00e9sine liquide est ensuite vers\u00e9e dans le moule, qui durcit pour prendre la forme de la pi\u00e8ce souhait\u00e9e. Le moulage en ur\u00e9thane est une solution efficace pour produire des lots de pi\u00e8ces de petite et moyenne taille, offrant flexibilit\u00e9 et rentabilit\u00e9 par rapport \u00e0 d'autres techniques de fabrication.<\/p>\n\n\n\n

Comparaison avec le moulage par injection<\/h2>\n\n\n\n

Si le moulage par injection excelle dans la fabrication de grands volumes, il exige un investissement initial substantiel dans l'outillage, ce qui le rend moins r\u00e9alisable pour les petites s\u00e9ries. En revanche, le moulage en ur\u00e9thane offre une alternative plus rentable pour de telles \u00e9chelles de production, permettant la cr\u00e9ation de pi\u00e8ces d'une complexit\u00e9 et d'une finition de surface comparables. En outre, le moulage en ur\u00e9thane facilite les it\u00e9rations et les modifications rapides, ce qui en fait un choix optimal pour le prototypage et la production de petites s\u00e9ries o\u00f9 la flexibilit\u00e9 et la souplesse sont primordiales.<\/p>\n\n\n

\n
\"Moulage<\/figure><\/div>\n\n\n

cr\u00e9dit de Xometry<\/p>\n\n\n\n

Processus de coul\u00e9e de l'ur\u00e9thane<\/h2>\n\n\n\n

Le processus de coul\u00e9e de l'ur\u00e9thane peut \u00eatre d\u00e9compos\u00e9 en plusieurs \u00e9tapes :<\/p>\n\n\n\n

    \n
  1. Acqu\u00e9rir un mod\u00e8le ma\u00eetre par usinage CNC ou par impression 3D par st\u00e9r\u00e9olithographie (SLA).<\/li>\n\n\n\n
  2. Plongez le ma\u00eetre mod\u00e8le dans un r\u00e9cipient rempli de silicone liquide pour former un moule.<\/li>\n\n\n\n
  3. Coupez le moule en silicone enti\u00e8rement solidifi\u00e9 en deux moiti\u00e9s et retirez le ma\u00eetre-mod\u00e8le de l'int\u00e9rieur.<\/li>\n\n\n\n
  4. Versez de l'ur\u00e9thane dans le moule en silicone et laissez-le se solidifier pour former le moulage. Le moule en silicone peut \u00eatre r\u00e9utilis\u00e9 environ 20 fois avant d'\u00eatre remplac\u00e9.<\/li>\n<\/ol>\n\n\n\n
    \"Processus<\/figure>\n\n\n\n

    Mat\u00e9riaux de coul\u00e9e en ur\u00e9thane<\/h2>\n\n\n\n

    Les r\u00e9sines de polyur\u00e9thane sont des polym\u00e8res dont les propri\u00e9t\u00e9s et l'utilisation sont tr\u00e8s vari\u00e9es. Nous proposons une vari\u00e9t\u00e9 de mat\u00e9riaux de coul\u00e9e en polyur\u00e9thane pour r\u00e9pondre \u00e0 votre application :<\/p>\n\n\n\n

      \n
    • De type ABS<\/li>\n\n\n\n
    • Semblable \u00e0 de l'acrylique<\/li>\n\n\n\n
    • Mat\u00e9riau semblable au nylon<\/li>\n\n\n\n
    • De type PC<\/li>\n\n\n\n
    • De type PP<\/li>\n\n\n\n
    • Semblable \u00e0 du caoutchouc<\/li>\n\n\n\n
    • Transparent ressemblant \u00e0 du caoutchouc<\/li>\n<\/ul>\n\n\n\n

      Avantages de la coul\u00e9e d'ur\u00e9thane<\/h2>\n\n\n\n

      Rapport co\u00fbt-efficacit\u00e9 :<\/strong> Le moulage en ur\u00e9thane est particuli\u00e8rement rentable pour les petites s\u00e9ries. Il n\u00e9cessite moins d'investissement initial dans l'outillage que des proc\u00e9d\u00e9s tels que le moulage par injection, ce qui le rend accessible pour le prototypage et la production \u00e0 petite \u00e9chelle.<\/p>\n\n\n\n

      Flexibilit\u00e9 dans la s\u00e9lection des mat\u00e9riaux : <\/strong>Le moulage de l'ur\u00e9thane permet d'utiliser une large gamme de mat\u00e9riaux aux propri\u00e9t\u00e9s vari\u00e9es, notamment la duret\u00e9, la flexibilit\u00e9 et la couleur. Cette polyvalence permet aux fabricants d'adapter les pi\u00e8ces \u00e0 des exigences sp\u00e9cifiques, telles que la r\u00e9sistance m\u00e9canique ou l'aspect esth\u00e9tique.<\/p>\n\n\n\n

      G\u00e9om\u00e9trie complexe et d\u00e9tails fins :<\/strong> Ce proc\u00e9d\u00e9 permet de reproduire des d\u00e9tails complexes et des g\u00e9om\u00e9tries complexes avec une grande pr\u00e9cision. Il peut capturer des textures et des caract\u00e9ristiques de surface fines, ce qui le rend adapt\u00e9 \u00e0 la production de pi\u00e8ces au design complexe ou de prototypes fonctionnels avec des sp\u00e9cifications pr\u00e9cises.<\/p>\n\n\n\n

      D\u00e9lai d'ex\u00e9cution rapide : <\/strong>Le moulage en ur\u00e9thane offre des d\u00e9lais d'ex\u00e9cution relativement rapides par rapport aux m\u00e9thodes de fabrication traditionnelles. Une fois le moule pr\u00e9par\u00e9, les pi\u00e8ces peuvent \u00eatre produites rapidement, ce qui permet des it\u00e9rations rapides pendant la phase de prototypage et de d\u00e9veloppement.<\/p>\n\n\n\n

      Conseils de conception pour la coul\u00e9e d'ur\u00e9thane<\/h2>\n\n\n\n

      Tol\u00e9rance<\/h3>\n\n\n\n

      Le moulage de l'ur\u00e9thane permet g\u00e9n\u00e9ralement des tol\u00e9rances de l'ordre de \u00b1 0,015\" ou \u00b1 0,003 par pouce, des tol\u00e9rances plus \u00e9troites \u00e9tant possibles au cas par cas.<\/p>\n\n\n\n

      Un taux de r\u00e9tr\u00e9cissement typique de +0,15% se produit en raison de la dilatation thermique du mat\u00e9riau de coul\u00e9e de l'ur\u00e9thane et du moule en silicone.<\/p>\n\n\n\n

      \u00c9paisseur de la paroi<\/h3>\n\n\n\n

      Les pi\u00e8ces doivent avoir une \u00e9paisseur de paroi minimale de 0,040\" (1 mm), bien que des parois plus fines allant jusqu'\u00e0 0,020\" (0,5 mm) puissent \u00eatre obtenues pour les petits composants.<\/p>\n\n\n\n

      Il est recommand\u00e9 de veiller \u00e0 ce que l'\u00e9paisseur de la paroi soit constante afin de minimiser le retrait et la d\u00e9formation pendant le durcissement.<\/p>\n\n\n\n

      \"\u00e9paisseur<\/figure>\n\n\n\n

      Projet<\/h3>\n\n\n\n

      Des angles de tirage de 3 \u00e0 5 degr\u00e9s peuvent r\u00e9duire la pression sur les moules et prolonger leur dur\u00e9e de vie.<\/p>\n\n\n\n

      \"Angles<\/figure>\n\n\n\n

      C\u00f4tes<\/h3>\n\n\n\n

      Les nervures doivent \u00eatre orient\u00e9es de mani\u00e8re \u00e0 obtenir une rigidit\u00e9 maximale en flexion, avec une hauteur ne d\u00e9passant pas trois fois leur largeur.<\/p>\n\n\n\n

      La largeur de la nervure \u00e0 l'endroit o\u00f9 elle rencontre la paroi de la pi\u00e8ce doit \u00eatre comprise entre 40 et 60% de l'\u00e9paisseur de la paroi.<\/p>\n\n\n\n

      Les angles int\u00e9rieurs doivent avoir un rayon de cong\u00e9 d'au moins 25% de l'\u00e9paisseur de la paroi de la pi\u00e8ce pour une r\u00e9sistance maximale.<\/p>\n\n\n\n

      \"largeur<\/figure>\n\n\n\n

      Patrons<\/h3>\n\n\n\n

      Les bossages facilitent la fixation des pi\u00e8ces \u00e0 assembler et doivent avoir un rayon de base d'environ 25% de l'\u00e9paisseur de la paroi de la pi\u00e8ce.<\/p>\n\n\n\n

      Les angles des bossages int\u00e9rieurs doivent \u00eatre arrondis \u00e0 1,5 mm (0,060\") pour minimiser l'\u00e9paisseur et r\u00e9duire le risque d'affaissement.<\/p>\n\n\n\n

      Les bossages ne doivent pas d\u00e9passer 60% de l'\u00e9paisseur nominale de la paroi afin de minimiser le retrait.<\/p>\n\n\n\n

      Applications de la coul\u00e9e d'ur\u00e9thane<\/h2>\n\n\n\n

      Production \u00e0 faible volume : <\/strong>Le moulage en ur\u00e9thane est un choix id\u00e9al pour produire rapidement et \u00e0 moindre co\u00fbt des prototypes en plastique de haute qualit\u00e9, en particulier dans les cas de faibles volumes de production o\u00f9 l'outillage traditionnel n'est pas r\u00e9alisable.<\/p>\n\n\n\n

      Tests d'ing\u00e9nierie : <\/strong>Le moulage en ur\u00e9thane, associ\u00e9 \u00e0 un outillage rentable, simplifie la validation technique et les modifications de conception, ce qui les rend plus faciles et plus \u00e9conomiques. Cela permet \u00e9galement de r\u00e9aliser des essais fonctionnels et d'obtenir les certifications n\u00e9cessaires avant la production en s\u00e9rie.<\/p>\n\n\n\n

      Mod\u00e8les esth\u00e9tiques : <\/strong>Les moulages en ur\u00e9thane peuvent produire une vari\u00e9t\u00e9 de couleurs, de textures et de finitions afin d'obtenir une coh\u00e9sion esth\u00e9tique. Pour d\u00e9terminer les couleurs optimales du produit final, la cr\u00e9ation d'un moule en silicone pour produire plusieurs pi\u00e8ces moul\u00e9es, chacune avec un design diff\u00e9rent, facilite les discussions internes lors des r\u00e9unions.<\/p>\n\n\n\n

      Production de prototypes avanc\u00e9s : <\/strong>En raison de leur fonctionnalit\u00e9 et de leur qualit\u00e9, les pi\u00e8ces moul\u00e9es en ur\u00e9thane conviennent parfaitement aux essais aupr\u00e8s des consommateurs et \u00e0 l'\u00e9valuation des utilisateurs. Le processus de moulage permet des changements rapides en vue d'essais ult\u00e9rieurs ou d'un d\u00e9ploiement sur le march\u00e9.<\/p>","protected":false},"excerpt":{"rendered":"

      D\u00e9couvrez les tenants et les aboutissants du moulage de l'ur\u00e9thane gr\u00e2ce \u00e0 notre Guide ultime du moulage de l'ur\u00e9thane. Apprenez le processus \u00e9tape par \u00e9tape, les avantages, les applications et les consid\u00e9rations de conception.<\/p>","protected":false},"author":1,"featured_media":7794,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_kad_post_transparent":"","_kad_post_title":"","_kad_post_layout":"","_kad_post_sidebar_id":"","_kad_post_content_style":"","_kad_post_vertical_padding":"","_kad_post_feature":"","_kad_post_feature_position":"","_kad_post_header":false,"_kad_post_footer":false,"footnotes":""},"categories":[13],"tags":[24],"class_list":["post-7786","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-urethane-casting-blog","tag-urethane-casting"],"yoast_head":"\nUrethane Casting Explained: All You Need to Know | SogaWorks<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.sogaworks.com\/fr\/blogs\/urethane-casting-explained\/\" \/>\n<meta property=\"og:locale\" content=\"fr_FR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Urethane Casting Explained: All You Need to Know | SogaWorks\" \/>\n<meta property=\"og:description\" content=\"Discover the ins and outs of urethane casting with our comprehensive Ultimate Guide to Urethane Casting. 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